Diamond ceramic tile cutting blade is specially designed for ceramics with high hardness, which can avoid chipping when cutting to a great extent, and has sharp cutting speed and long service life. There are many names of this kind of blade, such as ceramic tile cutting disc, ceramic tile saw blade or porcelain tile cutting blade. Its name is like the word ceramic with a colorful meaning.
Ceramic tiles （porcelain tile） feature high hardness and brittleness. When diamond saw blade for general purpose cutting, the edge of the blade easily is deformed. It causes the shaking of the blade. It cracks and the cut is irregular and is not beautiful. Therefore, it is particularly important to choose a high-quality and professional diamond saw blade for ceramic tiles.
Here I recommend a kind of X rim turbo saw blade. Let me introduce the advantages of this kind of saw blade in the following paper.
Features of diamond ceramic tile cutting blade
1.Selection of Diamond Grain Size for ceramic tile cutting disc
When diamond grain size is coarse and one-grain size, the segments of diamond saw blade are very sharp and high efficiency. But the bending strength of diamond segments decreases. When the diamond size is a mixture of fine and coarse, diamond segments have high durability but low efficiency. Generally, the diamond grain size is 50/60#.
2.Selection of Diamond Concentration for ceramic tile cutting blade
When the diamond concentration is changed from low to high, the sharpness and cutting efficiency decreases gradually. And the service life of the diamond saw blade increases gradually. But if the diamond concentration is too high, the blades become blunt. If adopt low concentration and coarse grain size, the efficiency improves. We adopt a suitable diamond concentration for cutting ceramic tiles.
3.Selection of Strength of Diamond for ceramic tile cutting disc
The strength of a diamond is an important index to ensure cutting performance. Too high strength makes ceramic tiles not break easily. The diamond grains are polished when using. And then the sharpness and the blade performance declines. When the strength of the diamond is not enough, the diamond grains break easily after impacting. It is difficult to be responsible for cutting. Therefore, it is particularly important to choose diamond strength according to the features of ceramic tiles.
4.Selection of Bond for ceramic tile cutting blade
The copper-based bond features a high holding of diamond grains, good wear. It can greatly improve the service life of a diamond saw blades.
5.Selection of Base for ceramic tile cutting disc
The static accuracy standard of cutting ceramic tiles diamond saw blade is different from that of general-purpose diamond saw blade for stones. The main reason is that the glaze cannot collapse when cutting ceramic tiles. The professional base is used for ceramic tile cutting disc. That can keep the stability of blades to the maximum. Especially, fixed the flange in the middle to reinforce the base and reduce the deformability of the base. And it reduces the blade’s chips and deviation when cutting. While it can transfer the cutting strength to the segments, makes it much sharper and more efficient.
6.Selection of Segment Type for ceramic tile cutting blade
X rim turbo type is used and the cutting side is crossing the state. The diamond cutting edge has a normal distribution structure. Every diamond grain effectively participates in the cutting process. This type has better chip-holding space, improves the self-sharpness of the abrasive grains on the segments. It reduces the cutting resistance in the cutting process. It improves the cutting sharpness of porcelain tile cutting disc. It effectively reduces the cutting temperature. And it can greatly improve the cutting efficiency of ceramic tile cutting disc, prolonging service life.
7.Sintered Process
Use the hot-pressed sintered process for the diamond ceramic tile saw blade. The blades have better wear resistance, good safety and high cutting performance than that of cold-pressed sintered diamond cutting disc.
8.Quality Control
Whether keep the stable performance of blade is closely related to the quality control in the production process. Strict inspect the raw materials. Establish the quality control spots in a sintering process. Strict inspect the finished products.
Notes when use ceramic tile cutting blade:
- Install a protective device on the cutting It can cut safely and effectively protect the operator.
- Wear a facial protective device that is breathable. It can avoid inhaling excessive dust.
- Don’t wear loose clothes. It can avoid being involved in the rotary saw blade.
- Cutting depth should be deeper than that of the ceramic Choose the appropriate size of ceramic cutting discs.
- Cutting at its maximum speed
- Cutting at a uniform speed according to the sharpness of the porcelain cutting blade, Fix the ceramic tiles and then cut
- Control cutting time to avoid heat caused by longtime cutting.
Parameter of X Rim Turbo Ceramic Tile Cuting Blade:
Outer Diameter | Bore Diameter | Segment Width | Segment Height | ||
Inch | mm | Inch | mm | mm | mm |
4” | 105 | 7/8”(5/8”) | 22.23(16) | 1.2 | 10 |
4.5” | 115 | 7/8”(5/8”) | 22.23(16) | 1.2 | 10 |
5” | 125 | 7/8”(5/8”) | 22.23(16) | 1.2 | 10 |
7” | 180 | 7/8”(5/8”) | 22.23(16) | 1.6 | 10 |
4" /100mm porcelain tile cutting disc
4.5"/115mm porcelain tile cutting disc
5" /125mm porcelain tile cutting disc
7"/180mm porcelain tile cutting disc
Causes analysis and solutions for chipping of diamond saw blade for ceramic when cutting:
- Diamond saw blade for ceramic. Different ceramic tiles materials need to different saw blade for cutting. The solution is to replace the professional saw blade with high quality.
- Ceramic tiles itself. Some ceramic tile itself has quality problems, and it will chip when cutting.
- Cutting speed. Too fast speed will also affect the cutting effect, and slow down the cutting speed appropriately, the cutting effect will be better.
- Check whether the belt is running straight.
- Check whether the cutting blade is bent, too thick or inferior.
- Checkwhether the bearing is damaged.
- Check whether the pressing wheel is too tight.(It usually only needs to press to the tiles a little bit).
- Check whether the ceramic tile is inherently uneven and holey?
- Check whether the pressure ruler is synchronized with the belt.
- The belt speed is too fast,
- Check whether the cutting platform is flat.